steel foundry production expert

Reports to: Plant Head

Job Summary:

We are seeking an experienced Furan No-Bake Foundry Production Expert who specializes in the manufacturing of steel castings. The ideal candidate must have in-depth knowledge of the entire furan foundry process, including molding, core making, pouring, knockout, and finishing. This role focuses on optimizing production efficiency, reducing rejection rates, and controlling costs to ensure the foundry’s success.

Key Responsibilities:

1. Production Management: Oversee and manage the entire Furan No-Bake casting process from molding to final
casting delivery.
 Ensure proper mold preparation, sand mixing, binder ratios, and curing to achieve
high-quality castings. Monitor melting and pouring processes to maintain metallurgical quality and
consistency.2. Quality Control & Rejection Reduction: Analyze defects in castings and implement corrective measures to reduce rejection
rates.
 Work closely with the QA/QC team to ensure adherence to foundry standards and
customer requirements.
 Conduct root cause analysis for defects such as shrinkage, gas porosity, sand
inclusions, etc.3. Cost Control & Process Optimization: Optimize raw material consumption, reduce wastage, and control costs without
compromising quality.
 Improve productivity by implementing best practices and modern foundry techniques.
 Monitor and improve sand reclamation and reusability to enhance cost-effectiveness.4. Post-Production Supervision: Ensure efficient knockout, fettling, and finishing processes.
 Oversee heat treatment and machining requirements for final casting readiness.
 Ensure timely dispatch while meeting customer specifications.5. Safety & Compliance: Ensure all safety regulations and foundry best practices are followed.
 Implement and maintain environmental and legal compliance standards for the
foundry process.

experience

20